Mansell and Associates

                                                            Providing Equipment and Services for the
                                                         Molten Metal Industry

                           Manufacturer of the Patented "SuperMelt" Rotary Furnace
                                        Tilting Rotary with SWIVEL Base

                               ALCOA Grants Contract for "SuperMelt" Rotary Furnace
                                         Click Here for PRESS RELEASE


     Home     SuperMelt  Rotary     Tilting Rotary     Fat Boy Rotary     Reverb Furnaces     Baghouses    Charge Machines      

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                                             This is a PATENTED System and any Unauthorized Duplication, or Reproduction
                                                            of this Information is A VIOLATION OF FEDERAL LAW


                                      
              "SuperMelt"
Rotary Furnace

               with SWIVEL Base- PATENT No. 6676888
                                                                                                                                                                                                                  
            We have developed and patented the "SuperMelt" rotary 
            furnace system which incorporates our proven design of a Rotary /
            sweat furnace that will melt any  type of scrap or dross and seperate
            the molten metal from solids or salt.                     
                      
        
            
 
           This Rotary furnace is mounted on a tilting frame with a SWIVEL BASE
           
that allows the furnace to swivel 350 degrees around the perimeter
            of the base
to pour to various locations to reduce cycle time up to 35%.
             
            These Furnaces are designed for a Twenty year life span, built
            very heavy duty, and require very little maintenance.

                                                                                                             Rotary Furnace on SWIVEL Base                       SWEATMODE will process 6,000 lb. batches of irony scrap  
                                                                                                                "SuperMelt" Rotary Furnace                              per hr. using a 20,000 lb. rotary and keep iron contamination             
                                                                                                          Alcoa- 60,000 lb. aluminum capacity                       at a minimum.     
                              
                                                                       
                ELIMINATES disassembly by hand, scrap goes directly into furnace

               REDUCES cycle time up to 35% by transferring molten metal directly 
               to a Reverb holder while reducing melt loss, energy consumption, flux usage,
               and labor.
                                                                                           
               ACHEIVES  60% recovery on a 100,000 lb. run of irony material straight
               from the scrap yard.

            
                    
                                                                                                              Rotary Furnace- "SuperMelt"                          CAPABILITIES include monitoring of all phases of the operation to       
                                                                                                                       on SWIVEL Base                                    determine melt loss, BTU per lb., analysis, lbs. per hr, all conversion 
                                                                                                                25,000 lb. aluminum capacity                          costs, etc.
                                
     TYPES of Scrap melted are aluminum, lead, zinc, copper in solids, sows,       
    
UBC, dross, shredded, whole engine blocks, irony breakage of all types, etc.
       
    
     FIRED WITH natural gas, propane, waste oil, diesel, or oxygen combo
                                                                                       

     To Improve Your Conversion Costs the "SuperMelt" System allows
      melting a wider variety of scrap while eliminating prior processing.                     

****We Currently have a Used "SuperMelt" Unit No. 32 on Swivel Base         
                                                                                                          
Patented Barrel design allows for                                    See our "Used Equipment" Page
                                                                                                              precise control over pouring        
                                                                                                 
                                                                                                                                                                                                                           

 


                                                                                                         Rotary Furnace "SuperMelt" on Swivel Base- 25,000 lb.                     Rotary Furnace "SuperMelt" has round Hood that
                                                                                                               aluminum capacity during installation                                                  encircles the rotary to capture smoke and
fumes

                                                                                                     




                                         










                                                                            
                                                                                          Rotary Furnace "SuperMelt" with "Pusher" Charge Machine                   Rotary Furnace "SuperMelt" 25,000 lb. capacity  with Burner Fired
                    

                                                                                                    





    










                                                                                                                                                             and Pouring Molten Aluminum. Our Patented Barrel design
                                                                                                                                                             allows for "Angle of Repose". Dross remains in barrel and
                                                                                                                                                             molten metal is poured off. Eliminates  forks, rakes, or
                                                                                                                                                             hold-back  arms to pour. This feature reduces processing time
                                                                                                                                                             and increases safety measures.

                                                                                                                         





                                       










                                                                                                  "FatBoy" Package Rotary Furnace Unit No. 32 on Swivel Base.......                                                           and with hood  

                                                                                                       








VIEW VIDEO- Click on Image






                                                                                                                                

                                                                                                                                                                                "SuperMelt" Rotary with Tilting Frame
                                                                                                                                                                                                 and SWIVEL Base
                                                                                                                                                                                        60,000 lb. aluminum capacity
                 

         
                                        25,000 lb. Aluminum capacity "SuperMelt" rotary furnace during installation.........
                                                                                                                                                                    
                                                                           
  
 
                                                                                                                                                
          




                   The "SuperMelt" rotary swiveled         then swivels to pour to holding        then swivels around to empty dross       
                   to pour to sows ............                     furnace ..............
                                                                                                                                                                  




              
               

             
  
                                                                                                      25,000 lb. "SuperMelt" during installation             SuperMelt Rotary Furnace pours to Sows, then
                           w/Holding Furnace. Plant commissioned as           swivels left to pour to holding Furnace
                           Brownfield Project- All equipment by M &A               
                               







                                    

                                                                  
                                                                    Our Rotary Furnaces are shipped in

                                                                  two sections for ease of field installation  

                                         
               
                                                                                                        See Articles on the Patented "SuperMelt" Rotary Furnace


                                                                                                                                                      Phone (256) 366-9325
 

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